Jointless & Seamless Concrete Flooring Systems

Overview

Jointless Floors: Engineered for Unmatched Strength and Durability

EFIL leads the way in delivering advanced concrete flooring that surpasses conventional performance benchmarks. Our jointless floor slabs utilize cutting-edge steel fiber reinforced concrete (SFRC) techniques, resulting in slabs of exceptional toughness and extended lifespan. These expansive floor panels are installed without intermediate saw-cut contraction joints, relying on precision-controlled sub-base flatness and levelness to minimize restraint beneath the slab. Typically, 20 kg/m³ of steel fibers are incorporated to manage crack distribution and control widths caused by drying shrinkage stresses. While large panel sizes can increase crack opening risk, EFIL mitigates this with strategically positioned, robust steel armoured joints at panel edges, preserving load transfer integrity and mitigating truck impact issues. Through our comprehensive expertise in concrete science, SFRC technology, and quality oversight, EFIL efficiently casts jointless floor panels spanning from 625 to 1,225 m² per day. By eliminating conventional sawn joints—an often problematic source of floor distress—our jointless solutions provide seamless, resilient surfaces designed to endure demanding industrial traffic and harsh operational conditions. EFIL stands as a benchmark for concrete flooring innovation, combining technical excellence with visual continuity.

Seamless Floors: Redefining Industrial Surface Performance

Take your facility’s flooring to the next level with EFIL’s state-of-the-art Seamless Concrete Floor Systems designed to meet the highest standards of industrial durability and operational efficiency.

Advanced Construction Technology

Our proprietary concrete mix incorporates Shrinkage Reducing Admixtures (SRA) paired with a hybrid reinforcement system, combining premium steel fibers and strategically placed steel rebar mesh in a Combi Slab design. This advanced formulation eliminates the necessity for saw-cut joints traditionally used to control shrinkage-related cracking.

Construction joints, carefully engineered as tied joints, remain closed throughout the shrinkage period, providing seamless load transfer across the entire slab. This approach enables uninterrupted floor surfaces regardless of slab size or aspect ratio, delivering superior operational smoothness to Material Handling Equipment (MHE).

Reinforcement & Crack Control

Reinforced typically with a continuous top-layer rebar mesh alongside high-performance hooked-end steel fibers (tensile strength ≥1700 MPa), our seamless floors control crack widths below 0.3 mm—imperceptible to the naked eye and exceeding the performance of typical jointless or sawn floor systems.

All construction joints are tightly coupled, preventing any opening beyond designed crack width, ensuring liquid-tight surfaces ideal for demanding environments.

Ideal Applications

Very Narrow Aisle (VNA) warehouse floors
Deep freeze environments (down to -25°C)
Mobile pallet racking systems

Benefits of EFIL Seamless Flooring Solutions

Reduced long-term operational costs through enhanced slab longevity and minimal maintenance requirements
Elimination of saw-cut joints removes the need for joint sealing, reducing floor maintenance and protecting MHE from joint-induced wear
Improved safety and cleanliness with smooth surfaces that deter debris buildup, minimizing downtime
Extended asset life and operational efficiency due to superior crack control and robust load distribution

Our customized seamless floors adapt to your precise technical and operational demands, delivering versatile, reliable, and maintenance-friendly solutions tailored for complex industrial and warehouse environments.

With EFIL, experience industry-leading jointless and seamless flooring systems engineered to fulfill stringent international standards such as TR-34 (4th Edition), ACI 360R, ASTM E1155, and ACI 302.1R—ensuring your facility benefits from cutting-edge flooring technology designed for peak performance, longevity, and return on investment.

Scheduling An Appointment

Book a consultation with our experts to discuss your project needs and get the right flooring solution for your facility.